BWC-ISD-T-9B Manufacturer's Data Report for All Types of Boilers

BWC report form for manufacturer's all types of boilers

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MANUFACTURER’S DATA REPORT FOR ALL TYPES OF BOILERS
1.

Manufactured by: ____________________________________________________________________________
(Name and address of manufacturer)

2.

Manufactured for: ____________________________________________________________________________
(Name and address of purchaser)

3.

Type of boiler: Manufactured by: ________________________________________________________________
(H.F.T., V.F.T., LCCO., W.T., Superbeater, Waterwall, Economizer, etc.)
Boiler DL (RP) No. _____________________ Mrfs. Serial No. __________________ Year Built ______________

4.

The Chemical and physical properties of all parts meet the requirements of material specifications of the ASME Boiler
and Pressure Vessel Code. The design, construction, and workmanship conform to ASME Rules, Section
____________ (I, III, IV, or V).
Remarks: Manufacturer’s Data Record properly identified and signed by Boiler Safety Engineer, have been
furnished for the following items of this report: _________________________________
_____________________________________________________________________________
(Name of Parts – Item number, manufacturer’s name, and identifying stamp)
_____________________________________________________________________________
_____________________________________________________________________________
We certify that the statement in this data report to be correct.

Date _________________________, 19 ___________

Name and Signature _____________________
(Manufacturer)

Name, Signature
& Seal ________________________________
Professional Mech. Engineer
Registration No. _______________
License No. __________________
5.

Boiler Shells or Drums:
(a) Number of shells or drums ___________________________________________________________________
(b) Diameter: Shell _______ft. ______in.
(For F.T. Boilers)
Water Drum: _______ft. ______in.
(For W.T. Boilers)
(c) Length: Shell _______ft. ______in.
(For F.T. Boilers)
Water Drum: _______ft. ______in.
(For W.T. Boilers)

Steam Drum: __________ft. ___________in.
(For W.T. Boilers)
Mud Drum: __________ft. ___________in.
(For W.T. Boilers)
Steam Drum: __________ft. ___________in.
(For W.T. Boilers)
Mud Drum: __________ft. ___________in.
(For W.T. Boilers)

6.

Shell Plates _________________________________________________________________________________
(For each drum state: Steel Mfrs. Brand; Material Spec. & Thickness)

7.

(a) Longitudinal Joints _________________________________________________________________________
(Seamless, fusion or Forged welded, Riveted-lap or Butt-Single, Double, Triple or Quadruple)
(b)

8.

Rivets _____________ Rivet Holes ______________ Eff. Of Longitudinal Jt. _________________________
(Diameter & Material Spec.)
(Diameter & Pitch)
(As compared to shell plates)

(a) Tubesheet ________________________ Reinforcements __________________________________________
(Brand; Mat. Spec. No.; Thickness)
(No. & Thickness of Straps)
Rivets __________________________________________________________________________________
(No. of rows, Mat. Spec. No.; Hole Diam. And Pitch)
(c)

Tube Holes _______________________ Pitch ______________ Eff. Of Tube Lig. ______________________

9.

Girth Joints __________________________________ Rivets Holes ______________________________________
(Seamless, Fusion or forged Welded, Riveted-Lap or Butt)
(No. of rows – Diam. & Pitch)
No. of courses: _________________________________________________________________________________

10.

Heads ________________________________________________________________________________________
(Brand; Mat, Spec. No.; Thickness-flat, Dished; Ellipsodal-Radius of Dish-State if either head has manhole)

11.

Boiler Tubes: No. ________________ Diam. _____________ Length _______________ Gage: _________________
(Mat. Spec. No. – Straight or Bend)
(If various, give (Thickness) Max. & Min. Length)

12.

Headers: No. ____________________________________ Heads or Ends __________________________________
(Box or sinuous; Mat. Spec. No.; Thickness)
(Shape, Mat. Spec. No.; Thickness)
Hydro-test ______________________________ lb.

13.

Mud Drum ___________________________________ Heads of Ends _____________________________________
(Shape, Size; Mat. Spec. No.; Thickness)
(Shape, Mat. Spec. No.; Thickness)
Hydro-test ______________________________ lb.

14.

Date Tested _______________________________________

Date Tested _______________________________________

(a) Waterwalls: Headers No. ___________________________ Heads or Ends ______________________________
(Shape, Size; Mat. Spec. No.; Thickness)
(Shape, Size, Mat. Spec. No.; Thickness)
Hydro test _________________ lb.

Date Tested _______________

Waterwalls H.S. ________________
(Sq. Ft.)

15. (a) Superheaters: Headers No. _________________________ Heads or Ends ______________________________
(Shape, Size; Mat. Spec. No.; Thickness)
(Shape, Size, Mat. Spec. No.; Thickness)
Hydro test _________________ lb.

Superheater H.S. _______________
(Sq. Ft.)
(b) Tube Holes _______________ Tubes _______________________ Gage ________________________________
(Diam. & Pitch)
(Diam. Length; Mat. Spec. No.
or Thickness)
16.

Date Tested _______________

_________________________________________________________________________________________
Materials
Welded
Total
Dist.
Area
Stays & Braces
Spec.
Type
No.
or
Net
Tubes
to be
Max.
No.
Weldless
Area
to Shell
Stayed
SWP
F.H. above tubes
R.H. above tubes
F.H. below tubes
R.H. below tubes
Through below tubes
Dome braces

17. Stay bolts ________________________ Pitch _____________________ Max. S.W.P. ______________________
(Mat. Spec. No.; Size Telitale; Net Area)
Hor. & Vert.
18. (a) Dome: Diam. ______________________ long
(Mat. Spec. No.; Thickness)
(b) Opening in shell ___________________________
(Diam. Area of Reing. & Riveting)

Seam ________________________________________
(Seamless, Fusion or forge weld; Riveted-Lap or
butt-single, double, triple or quadruple)
Head ________________________________________
(Shape; radius of dish; mat. Spec. no.; thickness)

19. (a) Furnace: No. _____________________ Size _____________ Length, each section ____________________ in.
(Int. Diam. Or LxWxH)
Total: ________________________ in. Type ____________________________________________________
(Plain, Adamson, or Corr.) (Brand, Mat. Spec. No., Thickness)
(b) Seams: Type ____________________________ Location __________________________________________
(Seamless, Fusion or Forge W., Riveted Lap or Butt)
(Seam)
20.

Openings: (a) Seam ___________________________________________________________________________
(No., Size and type of nozzles or outlets)
(b) Safety Valve ______________________________________________________________________
(No., Size and type of nozzles or outlets)
(c) Blowoff __________________________________________________________________________
(No., Size and location of outlets)

(d) Feed ____________________________________________________________________________
(No., Size and type Locations of Connection)
(e) Manholes: No. ________________ Size _______________ Location _________________________
(How reinforced)
(f) Handholes: No. ________________ Size _______________ Location _________________________
(No., Diam, Location, Mfrs., Stamp)
(How reinforced)
21.

Fusible Plug (if used) __________________________ Boiler Supports: No. __________________________________
(Indicate weakest part)
(Hanger or lugs; Riveted or Welded)

22.

Fusion Welding complies with Paragraphs: ________________________________ (Total) _______________________

23.

Bursting Pressure ___________________ psi. Max. S.W.P. _______________ F.S. _________ H.S. _________ sq. ft.

24.

Hydrostatic Test: (a) _________________lb (b) ______________________ (c) _______________________________lb.
(Welded Drums)
(Riveted Drums)
(Completed boiler)